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FMEA Steps - Failure Modes and Effects Analysis

It is a problem analysis methodology that systematically identifies the risks of products, processes and services, evaluating them according to the importance of the client, the probability of occurrence and the level of detection of the risk of failure.
The resulting risk prioritization provides the basis for efficient preventive error prevention by limiting or preventing these risks through the application of appropriate actions.
The absence of levels of control or action plans to increase the identification of failures from design, manufacturing failures or process failures can result in an increase in the cost of repair and operation, warranty costs.
AviX FMEA allows the early identification and elimination of possible failure modes of products or processes.


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Kummerk is a Consulting firm specialized in Operations, Engineering and Foreign Trade.
We specialize in the Audit fields and Work Study areas within the Supply Chain

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Failure Mode and Effects Analysis (FMEA) is a method designed to 

  1.  Identify and fully understand potential failure modes and their causes, and the effects of failure on the system or end users, for a given product or process
  2.  Assess the risk associated with the identified failure modes, effects and causes, and prioritize issues for corrective action
  3.  Identify and carry out corrective actions to address the most serious concerns

Use Kummerk AviX FMEA to perform powerful FMEA analysis for products and processes in a practical and simple way.
This with the ease of been able to connect to the process through video and to the product through its product structure.


FMEA is an engineering analysis

done by a cross-functional team of subject matter that thoroughly analyzes maintenance, product designs or manufacturing processes experts.
FMEA is used to finds and corrects weaknesses before the product gets into the hands of the customer.

What is FMEA?

An FMEA should be the guide to the development of a complete set of actions that will reduce risk associated with the system, subsystem, and component or manufacturing/assembly process to an acceptable level.

If effectively used throughout the product life cycle, it will result in significant improvements to reliability, safety, quality, delivery, and cost.

Primary Objective

The primary objective of an FMEA is to improve the design.
For System FMEAs, the objective is to improve the design of the system.
For Design FMEAs, the objective is to improve the design of the subsystem or component.
For Process FMEAs, the objective is to improve the design of the manufacturing process.

Other Objectives of FMEA:

  1. identify and prevent safety hazards
  2. minimize loss of product performance or performance degradation
  3. improve test and verification plans (in the case of System or Design FMEAs)
  4. improve Process Control Plans (in the case of Process FMEAs)
  5. develop Preventive Maintenance plans for in-service machinery and equipment
  6. develop online diagnostic techniques

FMEA picture showing link to video of the process and severity classification

    FMEA Steps

Phase 1: System Analysis.

  1. Planning and Preparation
  2. Structure Analysis
  3. Function Analysis

Phase 2: Failure and Risk Analysis.

  1. Failure Analysis
  2. Risk Analysis
  3. Optimization

Phase 3: Communication.

  1. Control Plan
  2. Action Plan
  3. Results Documentation

AviX FMEA images

Avoid late and therefore expensive changes by revealing weaknesses in your process and performing an AviX FMEA analysis. This will also allow you to control your process and avoid repeating errors prior to problem documentation and mitigation. The result is better quality and fewer production downtime, and therefore higher productivity.


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Reduce Risks with FMEA.

Reveal weaknesses in your process by performing AviX FMEA analysis from pre-production or even from design. Avoid late and therefore costly process changes. This will also allow you to control your process and avoid repeating previous mistakes by storing data about problems and their solutions.
Use AviX FMEA to perform powerful Failure Modes analysis for products and processes in an easy and simple way.
Search, find and prioritize the correct FMEA actions to avoid rejections in the production process and therefore , greater production flow and productivity.
AviX FMEA is a tool that strengthens the FMEA study allowing connection to the process through video and to the product through its product structure.



Areas of use - FMEA module

Improve Audit Performance

Control Plan, Automated Reports, Standardized Documents

Synchronized documents

Improve the efficiency of the engineering team by synchronizing data and documents.

AIAG standards embedded in AviX

The priority, severity, occurrence, and detection values can be changed to match company standards.

Reliability and sustainability

With AviX FMEA, reliability and sustainability are improved, in the quality of products and processes.

Structured approach

Identification, evaluation and mitigation of risks of Design and Process failures.

Regional and/or Global

Team members may share data, search the database for problems, and mitigate risks locally, regionally, or globally.

AviX Modules

AviX Lean Software is built up of modules of functionality.
You can buy one or more modules and expand gradually as the need arises.

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Reduce set-up time and produce more with AviX SMED!

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Increase productivity and efficiency in your production line

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Effective product development and greater manufacturability with AviX DFX

Avix FMEA

Control your process and increase productivity with fewer stops

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Visual Ergonomics for improved working conditions

Ericsson achieves effective resource planning with AviX.

It was the means to get a clear overview of times, methods and balancing, despite lengthy processing times and very large product mix in the same line, that made Ericsson chose AviX®

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