OEE SOFTWARE
AXXOS OEE from Kummerk
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OEE Software
Kummerk has partnered with Aptean AXXOS OEE which is a state-of-the-art production monitoring solution for single- and multi-plant manufacturers. Designed to provide a complete picture of your production effectiveness, this solution helps you identify the sources of loss, as well as areas for improvement. With a strong focus on production follow-up and optimization, AXXOS OEE builds a solid foundation for your continuous improvement process.
“Production Monitoring Solution with Focus on
Improvement and Effectiveness
AXXOS OEE connects with your equipment to help build the foundation for a successful improvement process. Robust automatic data collection combined with effective operator reporting creates the consistent and reliable data you need to make intelligent decisions regarding your
manufacturing operations.
About Aptean: a global provider of mission-critical, industry-specific software solutions. Aptean’s purpose-built ERP and supply chain management solutions help address the unique challenges facing process and discrete manufacturers, distributors, and other focused organizations.
- * Overall equipment effectiveness quantifies how well a maintenance process, a manufacturing unit, or a specific process performs relative to its designed capacity, during the periods when it is scheduled to run or be executed.
- * Total effective equipment performance (TEEP) measures OEE against calendar hours, i.e.: 24 hours per day, 365 days per year.
For more information please contact us at info@kummerk.com and ask us about our special offers or free demos. Kummerk is a consulting firm which delivers professional services in the US, Canada, Mexico and across latin America.
OEE is a fundamental and powerful Key Process indicator (KPI) to drive continuous improvement and Lean Manufacturing / TPM; it is a ratio used to measure the percentage of the efficiency of any process (manufacturing, procurement, maintenance, process engineering, etc). This tool is also known as TTR (Total Return Rate) when used in production facilities. The Kummerk automated OEE allows the engineering, maintenance, production and management teams to have a real-time action to increase productivity and quality allowing the company to reduce extra time, reduce additional shifts, reduce materials costs or increase production with the same resources.
OEE = Availability * Efficiency * Quality”
AUTOMATED SOFTWARE AND PRODUCTIVITY SYSTEM AXXOS form Kummerk – (web base Real time information for managment)
OEE is the backbone of many techniques employed in asset management programs.
Productivity is defined as the actual output over the actual input (e.g. number of cars per employee). The effectiveness of the installation is the actual output over the reference output. Productivity can be influenced not only by changing the effectiveness but also by altering the efficiency; this is the actual input over the reference input.
The value of the OEE is a measure for the effectiveness of the process in the available time for executing the task or cycle.
OEE = Availability x Performance x Quality
OEE is broken down into three measuring metrics of Availability, Performance, and Quality
Metric 1: Availability
Availability = Run Time / Total Time
By Definition: Percentage of the actual amount of production time the machine is running
to the production time the machine is available.
Simple OEE: The total run time of the machine subtracting all unplanned downtime.
Availability = (TO / TPO) x 100
where:
TPO = Total Work Time - Time Stops Planned
TO = TPO - Stops and / or faults
Availability is a value between 0 and 1 which is usually expressed in percentage.
Metric 2: Performance
Performance = Total Count / Target Counter
By Definition: Percentage of total parts produced on the machine to the production rate of
machine.
Simple OEE: How well a machine is running when it is running.
Metric 3: Quality
Quality = Good Count / Total Count
By Definition: Percentage of good parts out of the total parts produced on the machine.
Simple OEE: How many good parts versus bad parts a machine has produced
Benefits of measuring OEE
- Awareness of the losses
- Verification that established objectives have been achieved
- Comparison of results in time (trends analysis)
- Comparison of results against World Class processes
What to expect:
Based on results by Total Productive Maintenance (TPM)
Availability (A) > 90%
Performance (P) > 95%
Quality (Q) > 99%
OEE = A X P X Q = 90% X 95% X 99% = 85%
An OEE of 85% is considered to be World Class Manufacturing (WCM) for the TPM prize
winners.
For more information please contact us at info@kummerk.com and ask us about our special offers or free demos. Kummerk is a consulting firm which delivers professional services in the US, Canada, Mexico and across Latin-America.
Kummerk - Consult and Audits is an authorized Reseller, Provider and Distributor of Promena e-Procurement, e-Sourcing Software and AviX Times and Motion Software in Mexico, the United States, Canada and Latin America
For more information about our Software Promena e-Procurement Click here
For more information about Our AviX Industrial Engineering Software Click here
Our Services
- Audits to Procurement Operations
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- OEE Software
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IT and related services
- Time and Motion Software,
- Purchasing Software
- + E-Auction Software
- FMEA Software
- Automatic Work Instructions Software
- + e-Sourcing México
- SMED Software
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- + OLE and OEE Software
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